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Monozukuri December, 2004
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Nikkei Monozukuri |
December 2004 Issue
P. 6 Mastering Manufacturing
Nissan “FAIRLADY Z”
P. 15 This Month’s Craftsmanship
Advanced Techniques Under the Spotlight
P. 17 World News
How a Technology Is Presented Is Also Important
P. 42 Cover Story
Use Materials When They Are in Season
P. 44 Part 1 – General Introduction
- High functional materials blossom after waiting their chance
- The conditions for adjusting material axes have been prepared
P. 52 Part 2 – Case Studies of Users (1): Honda Motor Co., Ltd.
- The company successfully reduced the weight of its cars by about 151kg
compared to models made with conventional materials by making full use
of aluminum, magnesium, CFRP (carbon fiber reinforced plastic) and other
lightweight materials
P. 56 Part 2 – Case Studies of Users (2): Nissan Motor Co., Ltd.
- The company used aluminum for the doors of mass-produced cars for the
first time and reduced their weight by 41.8kg by changing materials and
utilizing magnesium
P. 59 Part 2 – Case Studies of Users (3): Yokohama Rubber Co.,
Ltd.
- The company shortened the control distance by approximately 2m at a
speed of 100km per hour by controlling the rubber structure at the micro
level
P. 60 Part 2 – Case Studies of Users (4): Casio Computer Co., Ltd.
- Using a transparent ceramic lens, the company realized the smallest
zoom camera in the world, with a volume of about 79 cc
P. 62 Part 2 – Case Studies of Users (5): Sharp Corporation
- Aiming at creating ultra-thin PCs with a thickness of 6mm, the company
uses aluminum and magnesium in pursuit of maximum thinness
P. 64 Part 2 – Case Studies of Users (6): ELNA CO., LTD.
- The company jointly developed activated carbon electrodes with a material
manufacturer and succeeded in increasing the capacity of its capacitors
by 50%
P. 65 Part 2 – Case Studies of Users (7): NSK, Ltd.
- The company increased the longevity of its case-hardened steel more
than tenfold by applying a new component design method and using special
heat treatment techniques
P. 66 Part 3 – Exhibition Report
- Material manufacturers propose new ways of using materials in clearly
understandable terms
P. 61 Kaizen in China
Part 9: High quality comes from well-managed factories
Reports
P. 78 Showing off your tricks: ingenuity improves the efficiency of
daily operations
P. 80 Toyota Motor launches “Mark X” luxury sedan
P. 82 Showa Denko enters the blue LED market
P. 84 Suggestions by outside designers lead to technological improvement
of products
P. 86 According to interim financial statements for the six months ended
30 September 2004, results were good because this period was the harvest
from the digital boom
P. 88 Bridgestone enters the electronic display market
P. 89 Introduction of PDM enables module-based component design
P. 90 Helmet CCD sensors enable users to share the perspectives of experts
Features
P. 99 How to turn a profit through cost visualization and information
sharing
P. 107 Goodbye truck shows, goodbye NOx and PM
P. 115 Report on the 22nd Japan International Machine Tool Fair (JIMTOF)
P. 128 Search for Manufacturing
This month’s research theme: Natural disaster countermeasures
at factories
P. 161 Accident Investigation
A shinkansen bullet train was derailed by the Niigata Chuetsu Earthquake
P. 164 Understanding SCM from the Basics Up
Part 3: Limitations and Prospects of SCM
P. 168 The Method
QFD (Quality Function Deployment)
Part 2: How to Implement Quality Expansion
P. 172 The Master
Part 7: What can we gain from chaos
P. 193 Documentary
Kenwood’s production innovation (Part 4): I was supposed to take
a vacation starting the next day
P. 198 Studying Hot Products
DVD Recorders: They enable users to enjoy “unsynchronized” TV
viewing
P. 200 Interview
Richard Riff: D. Sc., Henry Ford Technical Fellow, Virtual Product
Creation & PLM, Ford Motor Company
P. 136 Interesting News
P. 150 New Products
P. 176 Plaza
P. 179 Calendar
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